I will do power electronics pcb design, bms and dc dc converter, power pcb, prototyping
PCB Design and Embedded Hardware Engineer
About this Gig
Professional Electronics and Power Systems Engineer with 7+ years of experience specializing in high-power applications. I engineer robust power electronics pcb design, bms hardware architectures, and high-efficiency dc dc converter topologies. I focus on optimized thermal management, minimized parasitic inductance, and strict noise isolation for heavy-current systems.
Services I Offer
- - DC DC converter layout including Buck, Boost, Buck-Boost, Flyback topologies
- - Battery Management Systems (BMS design) for Li-ion, LiFePO4 battery packs
- - High-current trace routing with heavy copper weight planning
- - Thermal via array architecture for efficient dissipation
- - Gate driver optimization, isolation zones, switching noise reduction
- - Power pcb optimization to mitigate EMI and voltage ripple issues
Tools I Use
- Altium Designer, KiCad, Cadence Allegro, LTspice.
File Formats Delivered
- Gerber X2, ODB++, BOM, Schematic PDF, STEP 3D Model, IPC-2581.
Why Work With Me?
- - Unlimited Revisions
- - Strict DFMA compliance for high-current manufacturing reliability
- - Thermal-aware design layouts to eliminate destructive hot spots
- - Clean power path loops maximizing conversion efficiency
FAQ
Should we review my power requirements before initiating an order?
Please message me directly to review your specific current, voltage, and thermal constraints before choosing a package tier. Evaluating your system parameters beforehand ensures we select the correct copper weight, layer count, and electrical isolation strategies for your project.
How do you handle thermal dissipation for a high-power dc dc converter?
I design heavy copper power pcb layouts with specialized thermal via arrays and dedicated dissipation planes to pull heat away from switching MOSFETs and power inductors. This structural approach keeps junction temperatures low and prevents thermal runaway under continuous load.
What specifications are covered in your battery management systems (bms design)?
My bms design services encompass cell voltage monitoring, passive or active cell balancing circuits, overcurrent protection, and thermal cutoff safety loops. I isolate the sensitive logic and microcontroller lines from the high-current battery discharge paths to maintain signal stability.
Can you optimize a power electronics pcb design for tight spatial enclosures?
Yes, I specialize in high-density power pcb optimization, carefully packing power components while maintaining strict creepage and clearance distances. I utilize double-sided SMD placement and structural multi-layer stackups to compress the layout footprint without sacrificing safety.
Which design and simulation environments do you use for your power layouts?
I complete layouts natively in Altium Designer, Cadence Allegro, or KiCad depending on your infrastructure requirements. Additionally, I utilize LTspice to run pre-layout transient simulations to verify power delivery networks and loop stability.
What fabrication assets do you provide to guarantee successful production?
The final project handoff includes complete manufacturing files: production-ready Gerber X2 or ODB++ datasets, IPC-compliant component footprints, a fully detailed Bill of Materials (BOM) with sourcing codes, and clear fabrication notes for heavy copper processing.

