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I will provide advanced battery design and thermal runaway analysis for your startup
Robert
About this gig
Looking for advanced battery design and thermal runaway analysis for your startup?
Whether you are a hardware startup in California scaling a high performance EV pack, or a grid storage venture mitigating fire risks, the margin for error in battery design is zero. Thermal management isn't just a feature it's your product's survival.
I provide elite engineering services specifically tailored to help startups navigate complex cell choices, high voltage architectures, and critical safety protocols (UL1973, NFPA 855).
What I Deliver:
- Advanced Battery Design: Custom cell selection, sizing, and mechanical CAD layouts (CTP/module based) optimized for maximum energy density.
- Thermal Runaway Analysis: Active/passive cooling design (liquid, air, phase change materials) and propagation modeling to ensure absolute pack safety.
- BMS Architecture: Logic design for state of charge (SOC) tracking, cell balancing, and fault protection.
- Compliance Pre Testing: Designing defensively so your startup passes UL and UN38.3 certifications on the first try.
Stop losing sleep over thermal limits. Send a message today, and let's build an unshakeable engineering foundation for your startup.
Delivery style preference
Please inform the freelancer of any preferences or concerns regarding the use of AI tools in the completion and/or delivery of your order.
Get to know Robert
Robert
Professional Engineer
- FromUnited Kingdom
- Member sinceMay 2026
- Avg. response time1 hour
Languages
English, French
I am a UK trained engineer now based in the United States, specializing in Battery Energy Storage Systems (BESS) and LiFePO4 technology. My background integrates British technical precision with US energy requirements to deliver high performance storage solutions. I focus on technical design and MCS compliant systems, particularly for high growth markets like California. I provide well analyzed, professional grade engineering for solar and grid applications, ensuring commercial viability and technical excellence for every project.
Other Industrial & Product Design Services I Offer
FAQ
What types of battery chemistries do you design for?
I specialize in all modern chemistries, including Lithium-ion (NMC, NCA), Lithium Iron Phosphate (LFP), Sodium-ion, and emerging solid state battery designs.
Can you help my Texas based ESS project comply with local grid standards?
Yes, I design Energy Storage Systems (ESS) with strict adherence to safety and thermal standards like UL1973, UL9540A, and NFPA 855, which are critical for utility scale deployments in high demand states like Texas and California.
Do you handle thermal runaway mitigation?
Absolutely, Thermal runaway is the biggest risk in high voltage EV battery design. I design structural barriers, optimized cell spacing, and active liquid/air cooling systems to isolate and prevent catastrophic thermal events.
What software do you use for battery design?
I utilize industry standard CAD and simulation tools, including SolidWorks, AutoCAD, and MATLAB/Simulink for BMS logic and architecture.
