I will create manufacturable flexible pcb with bend radius optimization

Designing flexible circuits is different from standard boards. If you treat a flex PCB like a rigid one, it will likely crack or fail under stress. Most layout issues come from ignoring bend radius or placing vias in high-flex zones. I focus on making sure your design actually survives the real world.

Service Included:

• Single or double layer FPC layout
• Bend radius calculation and optimization
• Teardrop placement on all pads
• Stiffener placement and specification
• Coverlay and solder mask alignment
• Copper trace routing for stress relief
• Static and dynamic flex zones definition
• BOM creation with appropriate connectors
• Gerber files for manufacturing
• Assembly drawings for the factory

I have seen too many prototypes snap because the traces were too sharp or the stackup was wrong. I prefer to get the mechanical constraints right from the start. A good flex design is invisible because it just works without failing.

How it works:

1. You send me your schematic and mechanical enclosure files

2. I define the stackup and flex zones

3. I route the board focusing on bend durability

4. Final delivery of production-ready files

Send over your mechanical specs and let's get started.