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I will design sensorless bldc motor controller pcb firmware for high torque piston pump
About this Gig
As high-torque piston pumps become more compact and efficient, conventional BLDC controllers often fail where it matters most: starting under heavy mechanical load without Hall sensors. I specialize in designing sensorless BLDC motor controller PCBs and embedded firmware engineered specifically for demanding piston pump applications requiring reliable startup, stable torque production, and efficient continuous operation.
Whether your system pressurizes pneumatic, hydraulic, medical, laboratory, or industrial equipment, I develop motor controllers that utilize Back-EMF estimation, current feedback, intelligent startup algorithms, and optimized power electronics to achieve smooth commutation without Hall sensors or encoders.
What I Offer;
- Power electronics PCB design
- Motor control and driver circuits
- Robotics driver and control boards
- High current and high voltage PCB layout
- Schematic, PCB layout, Gerbers, and BOM
- Manufacturing support
Why Choose Me
- Specialized in BLDC Motor Control Electronics
- Strong expertise in Sensorless Motor Algorithms
- Experience with High Current Power Electronics
- On-time delivery
- Friendly communication
Message me before placing an order
Other Electronics Engineering Services I Offer
FAQ
Can the controller start under heavy mechanical load?
Yes. Startup under high load is one of my design priorities using advanced startup sequences and torque optimization techniques.
Which microcontrollers do you support?
STM32, ESP32, dsPIC, PIC32, NXP, TI C2000, AVR, and other motor-control capable MCUs.
Do you provide both hardware and firmware?
Absolutely. I design the complete PCB, embedded firmware, gate-driver circuitry, and motor-control algorithms.
Can you implement FOC or Six-Step control?
Yes. Depending on the application, I can implement Sensorless FOC or Sensorless Six-Step Commutation.
Can you integrate pressure sensors?
Yes. Pressure sensors can be integrated for application-level control while rotor position remains completely sensorless.
Can you optimize the PCB for compact products?
Yes. I specialize in compact multilayer motor controller PCBs with efficient thermal management and power routing.
