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I will design led pcb, aluminium pcb, ims layout, led driver, altium, 3d step bom
PCB Design , Electronics Hardware Specialist
Electronics engineer with 7+ years in hardware development, board layout, thermal management. I build production-ready PCBs that pass factory fabrication effortlessly. Core focus: • LED PCB & MCPCB • ...
About this Gig
I am an Electronics Hardware Engineer with 7+ years of experience in LED PCB, aluminum PCB, and IMS layout design. I build integrated LED driver boards using Altium Designer with complete 3D STEP BOM deliverables.
Services I Offer:
- Insulated Metal Substrate (IMS) and aluminum PCB routing
- Switch-mode and linear constant-current LED driver layout
- Thermal via planning, copper spreading, and heat flow
- Schematic capture, component sourcing, and BOM prep
- Design for Manufacturing (DFM) clearance verification
- Trace capacity and power distribution calculations
Tools I Use:
- 1. Altium Designer
- 2. Ansys Icepak
- 3. Saturn PCB Toolkit
File Formats Delivered:
- 1. Production Gerber Files (RS-274X / X2) & NC Drill
- 2. Detailed BOM (CSV with manufacturer part numbers)
- 3. 3D STEP Model for CAD enclosure assembly
- 4. Assembly Pick and Place Centroid Files
- 5. 2D PDF Schematics & Native Altium Files
Why Work With Me?
- Compact driver-on-board layouts for tight housings
- Strict IPC compliance for electrical safety
- Direct communication with Unlimited Revisions
Please message me to discuss your project requirements before placing a direct order!
FAQ
What files or specifications are needed to initiate an aluminum PCB layout?
To begin, please send your electrical requirements (voltage, current, power rating), mechanical dimensions (DXF or STEP housing file), and datasheets for selected LEDs or driver ICs.
What is an Insulated Metal Substrate (IMS) and when should I use it?
An IMS board features an aluminum base, a thermally conductive dielectric layer, and a top copper circuit layer. You should use an aluminum PCB when managing high power density LEDs, as it transfers heat away much faster than standard FR4 material.
Can you design the LED driver directly onto the same board as the LEDs?
Yes. I regularly design integrated switch-mode and linear LED driver circuits directly on the main PCB or IMS substrate to create compact, all-in-one lighting modules.
Why is a 3D STEP model included with the Bill of Materials (BOM)?
The 3D STEP model allows mechanical engineers to verify component height clearances and connector alignments inside your housing CAD model before manufacturing, while the BOM ensures exact component purchasing.
Which design software do you use for schematic capture and layout?
I complete all schematic designs and board layouts in Altium Designer. This ensures precise clearance checks, native 3D STEP exports, and clean production outputs.
How do you address thermal dissipation on high-power LED boards?
I use copper pour areas, strategic thermal via placement, precise trace widths, and optimized component placement to spread heat evenly across the aluminum substrate and prevent junction overheating.
