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I will design led pcb, mcpcb led driver, high power led, pcb layout, thermal analysis
PCB Design , Electronics Hardware Specialist
Electronics engineer with 7+ years in hardware development, board layout, thermal management. I build production-ready PCBs that pass factory fabrication effortlessly. Core focus: • LED PCB & MCPCB • ...
About this Gig
Electronics engineer specializing in custom board development. I design led pcb, mcpcb, and led driver hardware backed by rigorous thermal analysis for high power led systems.
Services I Offer:
- Metal Core PCB (MCPCB) and aluminum substrate stackups
- Constant-current LED driver circuitry (buck, boost, linear)
- Thermal dissipation modeling, thermal via array design, trace sizing
- High power LED arrays, chip-on-board (COB), SMD cluster layouts
- Creepage, clearance, and isolation routing for reliable power delivery
Tools I Use:
- Altium Designer
- KiCad
- SolidWorks Thermal
- Ansys Icepak
File Formats Delivered:
- Gerber RS-274X/X2
- NC Drill Files
- Pick & Place / Centroid (CPL)
- Bill of Materials (BOM in CSV/XLS)
- Schematic PDF
- 3D STEP Model
Why Work With Me?
- Strict DFMA compliance for high-yield factory manufacturing
- Junction temperature optimization for extended component lifespan
- Direct engineering support from schematic capture to final output
- Unlimited Revisions on every package tier
Please message me to discuss your project requirements before placing a direct order.
FAQ
What is the benefit of using an MCPCB instead of standard FR4 for LEDs?
An MCPCB (Metal Core PCB) utilizes an aluminum or copper substrate to draw heat away from high power LEDs significantly faster than FR4, preventing LED burnout and thermal degradation.
Can you design custom constant-current led driver circuits on the same board?
Yes, I integrate step-down (buck), step-up (boost), or linear led driver circuits directly onto the board matching your input voltage and output load requirements.
How do you perform thermal analysis for high power led designs?
I model junction temperatures, calculate thermal resistance paths, and optimize aluminum core thicknesses, copper weights, and thermal via arrays to guarantee stable heat dissipation.
Which EDA design tools do you use for board layout?
I work natively in Altium Designer and KiCad for schematics and layout, along with SolidWorks Thermal and Ansys Icepak for heat modeling.
Can you help select the appropriate LED components and driver ICs?
Yes, I evaluate component datasheets to recommend optimal SMD LEDs, thermal interface materials (TIM), and efficient driver ICs tailored to your operational targets.
How are revisions handled if my mechanical mounting holes change?
Every package includes Unlimited Revisions. If your board housing, connector orientation, or mounting geometry needs to be adjusted, I will update the files accordingly.
